Allis Roller, a precision machining company based in Franklin, WI, is recognized for its commitment to high-quality production, advanced technology, and customized solutions. Serving primarily the agriculture and construction industries, Allis Roller has established itself as a leader in the precision manufacturing sector. The company’s success is driven by its investment in state-of-the-art equipment, skilled personnel, and a dedication to innovation that ensures precise, reliable, and efficient solutions for its customers.

Cutting-Edge Equipment & Technology

At the heart of Allis Roller’s operations is a commitment to utilizing advanced technology to deliver superior results. The company’s capabilities include CNC machining, welding, and complex assembly processes that allow them to work with a wide variety of materials, including steel, aluminum, and other nonferrous metals. These processes are integral to producing parts that meet the stringent requirements of their customer base.

One of the standout pieces of equipment in Allis Roller’s arsenal is the MAZAK VTC-805G Vertical Machining Center. This machine is equipped with smoothing technology and a full traveling column design, which enables it to handle long and heavy workpieces with incredible precision. The center’s ability to be partitioned into two separate work areas optimizes cycle times and enhances productivity, ensuring that even the most complex projects are completed efficiently and to the highest standards.

The Power of Submerged Arc Welding

Allis Roller’s expertise is not limited to machining; the company is also a leader in welding technologies, particularly Submerged Arc Welding (SAW). This welding method, first developed in the early 1900s, is known for its safety, consistency, and high deposition rates. SAW is an automated process where a CNC program rotates the part at a controlled speed while managing the heat and speed of the weld. This meticulous control ensures that the welds are of the highest quality and consistency, making SAW particularly effective for heavy-duty welding tasks, such as large components for mining and construction machinery.

One of the primary advantages of SAW is its ability to deposit large amounts of metal quickly, significantly boosting productivity. This is particularly beneficial in industries that require large-scale welding, such as the mining industry. The automated nature of the SAW process not only ensures consistent quality but also enhances operator safety and comfort, as it produces low fumes and no open arc. This makes SAW an ideal choice for projects where both efficiency and safety are paramount.

At Allis Roller, SAW is not a one-size-fits-all solution. The company’s engineers are experts at tailoring the SAW process to meet the specific needs of each project. Every job that comes through their doors is carefully reviewed, and the best machines and methods are selected to ensure that parts are manufactured accurately and cost-effectively. This commitment to customization and precision has made Allis Roller a trusted partner for manufacturers who rely on their industry-leading welding services.

Welding & Fabrication Expertise at Allis Roller

In addition to SAW, Allis Roller employs a range of welding techniques to meet the diverse needs of their customers. The company’s welding capabilities are bolstered by a combination of robotic and manual systems that allow them to assemble complex components and structures with precision and efficiency.

One of the key assets in Allis Roller’s welding operations is their three-armed robotic welding system. This advanced system is capable of handling weldments up to 1,100 lbs and 170 inches in length. Each of the three robotic arms is dedicated to specific tasks, such as parts handling and welding. The simultaneous welding on opposite sides of components ensures pinpoint accuracy and significantly reduces cycle times. This efficiency allows Allis Roller to take on large-scale projects while consistently maintaining their high standards of quality.

Beyond robotic systems, Allis Roller’s facilities also include a range of advanced welding equipment, such as the Miller XMT and 450 series welders. This diverse array of tools allows them to tackle a wide variety of welding tasks, from simple brackets to intricate assemblies. The combination of advanced equipment and skilled personnel ensures that every welding project meets the highest standards of quality and precision.

Dynamic Fixturing – A Key Component for Project Flexibility

A critical aspect of Allis Roller’s success in precision machining is their expertise in fixturing. Fixturing involves designing custom workholding devices that securely hold parts in place during the machining process. This practice is essential for maintaining tight tolerances and ensuring consistent quality in machined components.

Allis Roller’s team of engineers and toolmakers are experts in developing custom fixturing solutions tailored to the specific requirements of each project. This team ensures that every part produced meets the exact specifications demanded by customers, which often include Fortune 500 companies. The use of dynamic fixturing techniques, such as modular fixturing systems, allows Allis Roller to efficiently manage both high-volume and low-volume production runs, ensuring flexibility and quick turnaround times.

The ability to create custom fixtures for each project also enables Allis Roller to take on complex jobs that other manufacturers might find challenging. This capability, combined with their advanced machining and welding processes, positions Allis Roller as a leader in the precision manufacturing industry.

A Commitment to Quality & Innovation

Allis Roller’s dedication to quality is evident in every aspect of their operation. The company’s investment in state-of-the-art machinery is matched by their commitment to continuous improvement and innovation. Many of their skilled personnel participate in ongoing training and education on-site, ensuring they are always at the cutting edge of the latest manufacturing techniques.

This commitment to innovation extends to their processes as well. Allis Roller employs lean manufacturing practices to streamline production flows and eliminate waste. By optimizing their processes and utilizing team members with high-ranking belts in Lean Six Sigma, they can offer competitive pricing without compromising on quality, providing their clients with exceptional value.

Moreover, Allis Roller’s approach to quality is comprehensive. They don’t just focus on the end product; they also prioritize the processes and systems that lead to that product. This includes rigorous quality control measures at every stage of production, from initial design and prototyping to final assembly and inspection. This meticulous attention to detail ensures that every part leaving Allis Roller’s facility meets the highest standards of precision and durability.

Allis Roller’s comprehensive capabilities in precision machining, welding, and fabrication make it a valuable partner for industries requiring high-quality, reliable components. Their investment in cutting-edge technology, including advanced welding systems and custom fixturing solutions, combined with a strong focus on quality and innovation, ensures they meet and exceed the demanding requirements of their clients. Whether it’s through their expertise in SAW, their state-of-the-art machining centers, or their innovative fixturing techniques, Allis Roller is committed to delivering excellence in every project they undertake.