Hamilton Caster Unveils the Ultimate Field Installable Toe Guard, The Swiss Army Knife of Workplace Safety

Hamilton Caster, a leading manufacturer of heavy-duty industrial casters, wheels, and material handling solutions, is thrilled to introduce its latest innovation to enhance workplace safety —the Field Installable Toe Guard. Affectionately known as the Swiss Army knife of toe guards, this versatile solution not only enhances workplace safety by protecting feet from injury but also offers support for two brake styles—heavy-duty contact brakes and ergonomic brakes—and floor brushes, all of which are field-installable.

Heavy-duty contact brakes ensure steady support for larger loads, while ergonomic brakes minimize operator strain and fatigue. Optional floor brushes sweep away foreign objects and debris during operation, protecting casters from damage and keeping pathways clear. These features enhance operational efficiency and contribute to a safer work environment, making this an essential upgrade for safeguarding employees across various environments.

Hamilton CasterConstructed from robust 3/16” steel and finished in a sleek platinum gray, this toe guard ensures long-lasting durability and protection. With an industry-standard 1/2” clearance from the floor, the toe guard integrates seamlessly with existing casters, eliminating the need for drilling or modifications. Customers can opt to have the toe guard assembled onto a new caster or order it separately for easy installation on existing casters. This multi-purpose toe guard replaces Hamilton’s previous model, providing a more adaptable and customizable option available for wheel diameters 4” – 12”.

“Our field installable toe guard is designed to significantly enhance safety without the need for replacing entire caster assemblies,” said Mark Lippert, president of Hamilton Caster. “Its customizable features allow users to modify protection levels to specific needs, ensuring comprehensive safety in various operational settings.”

What truly distinguishes this toe guard is its versatility, offering a range of options to suit different safety needs. Key features include:

  • Enhanced Safety: Made from 3/16” steel and designed with a standard 1/2” floor clearance to prevent costly injuries and protect workers
  • Comprehensive Kit: Includes a replacement axle, 2 lock clips, and 4 nuts for a complete and hassle-free installation.
  • Compatibility: Available in 8 different caster sizes, accommodating 4” – 8” diameter wheels with 2” tread widths and 6” – 12” diameter wheels with 3” tread widths.
  • Customizable Options: Enhance functionality with 2 heavy duty brake styles that can be mounted on the front or back, and floor brushes

“Staying true to Hamilton’s legacy of quality, our field installable toe guards are manufactured in-house, ensuring exceptional durability and faster delivery,” Lippert added. “This streamlined production process reduces lead times and enhances customer satisfaction.”

For additional customization, upon request we offer a unique height-adjustable skirt, allowing adjustments up to 1” off the floor, tailoring the level of protection in special cases, such as up-slope travel of casters.

Whether you’re seeking a straightforward safety upgrade or a highly customizable solution, Hamilton’s field installable toe guard is the ultimate tool for workplace safety. For complete specs and product details check out the all-new Field Installable Toe Guard Landing Page or contact our team to learn how the Field Installable Toe Guard can elevate safety in your facility.

About Hamilton Caster & Mfg. Co.

Founded in 1907, Hamilton Caster is an industry leader in designing and manufacturing stock and custom-engineered heavy-duty casters, wheels, carts, and trailers. Family-owned since its inception, the fourth generation remains as committed to quality as the company’s founder, John Weigel.

For more information visit www.hamiltoncaster.com.

SUBSCRIBE to our Complimentary Publications: