Machining and the associated turning work are central steps in the manufacturing processes of a variety of different industries. This machining of metals produces various types of contamination in different work steps. The reliable cleanliness of the workpieces before further machining or after the completion of precision components must be absolutely ensured. This is the only way to avoid production downtimes and quality degradation. BvL Oberflächentechnik GmbH offers a comprehensive range of cleaning systems for a variety of different requirements. We are presenting a small selection from the many possible systems.
Geyser removes firm burrs with high pressure
The BvL Geyser high-pressure process is ideal for removing swarf and firm burrs. A high-pressure pump generates a water jet which is used for cleaning, deburring and paint stripping, depending on the requirements. The components are cleaned reliably with an adjustable pressure of up to 3,000 bar and a volumetric flow of up to 48 l/min. The GeyserVM high-pressure unit is the core of any high-pressure cleaning unit from BvL. Different nozzle systems allow individual processing. For bores and channels in the component, for example, a lance system is installed with a nozzle that rotates 360° around the longitudinal axis of the lance system. The high kinetic energy breaks the burrs and detaches them from the component.
Focus on clean components
The NiagaraMO basket washing system uses a different cleaning principle. The compact flood/spray system allows thorough all-round cleaning through rotation of the parts baskets or parts carriers around the horizontal axis. The front loading with a roller-guided holding fixture allows direct linking to the existing production process. An additional stationary table with cross-moving in feed and discharge makes even faster throughput times possible, even on components with complex shapes. Optional ultrasound cleaning achieves particularly good cleaning results.
Continuous cleanliness
The YukonDA continuous system is designed for a production process with continuous material flow. The parts pass through the successive treatment zones in an in-line process (synchronised if required). The parts to be cleaned are moved past the continuous nozzle frame with offset nozzle positioning. This nozzle system as well as the load capacities and dimensions are individually adapted to the corresponding components. Different wet treatment zones for washing, degreasing, phosphating, rinsing and passivating as well as for drying can be arranged sequentially as required.
At the Turning Days trade fair in Friedrichshafen from 19 to 22 February 2019, BvL Oberflächentechnik GmbH will provide information on the high level of flexibility of BvL systems and the integration options for high-pressure deburring with the Geyser unit.
About BvL Oberflächentechnik GmbH
BvL Oberflächentechnik GmbH is one of the largest suppliers for water-based industrial cleaning systems in Germany. As a system partner, BvL offers comprehensive customer solutions through integrated services – from compact washing units and filtration and automated solutions to complex large projects with process monitoring, always complemented by reliable service. BvL currently employs around 160 people. With regard to exports, the company has expanded its position on an international scale and can rely on an extensive sales and service network in 19 countries. In the US, BvL is represented by the partner DeLong Equipment Company LLC in South Carolina and Georgia as well as GMTA – German Machine Tools of America in Michigan.
For more information, visit www.delongequipment.com or contact sales@delongequipment.com
DeLong Equipment Company LLC – Georgia
1216 Zonolite Road
Atlanta, Georgia 30306
800-548-8233
P:(404) 607-1234
F:(404) 607-1000
DeLong Equipment Company LLC – South Carolina
301 Tacapau Road
Duncan, South Carolina 29334
P: (864) 721-2470
