Fronius, based in Austria, is one of the world’s leading manufacturers of overlay welding systems and consistently introduces new innovations, such as the award-winning SpeedClad 2.0 process. Fronius Welding Automation offers complete systems and expert customer service from the initial planning stages through the entire service life of a welding system. This commitment ensures that users benefit from state-of-the-art technology for years to come, particularly in the competitive landscape of American manufacturing.

Supporting Customers Throughout the Product Life Cycle

Fronius provides comprehensive support from planning, engineering, manufacturing, and commissioning to the maintenance and servicing of overlay welding systems. All systems comply with international standards, ensuring safety and reliability. Technical commissioning by Fronius experts and preliminary acceptance by buyers, particularly from the oil and gas industry, take place at the production site in Steinhaus, Austria. The systems are then delivered, installed on-site, and accepted by international customers in the onshore and offshore sectors, including those in America. Fronius’ comprehensive commissioning service includes expert training and process optimizations at the start of production, ensuring that American manufacturers can achieve peak performance and efficiency.

Realistic Welding Tests and Feasibility Studies

Every new overlay welding project at Fronius begins with feasibility studies and welding tests. Overlay welding is complex, with numerous factors influencing the result. Welding tests are conducted under realistic conditions using the same materials and environmental conditions expected during live operations. This ensures the system delivers the desired results even under harsh conditions. Anton Leithenmair, Head of Fronius Welding Automation, emphasizes the importance of realistic testing to meet customer requirements and achieve optimal welding results, a crucial aspect for maintaining high standards in American manufacturing.

Complete Solutions for the Oil and Gas Industry

With over forty years of experience, Fronius has developed application-based overlay welding systems tailored to customer needs. The Compact Cladding Cell (CCC) offers a compact, user-friendly solution for valve component cladding. The Endless Torch Rotation System (ETR) is ideal for larger, complex components, featuring an endlessly rotating welding head that enhances productivity and reduces setup times. Both systems incorporate advanced features such as 21-inch touch displays, real-time process visualization, and multi-user management, providing American manufacturers with versatile and efficient tools for various applications.

SpeedClad 2.0: Award-Winning and Efficient

SpeedClad 2.0 sets new standards in overlay welding with its high deposition rate, impressive speed, and low shielding gas consumption. It significantly improves the efficiency and cost-effectiveness of welding processes, earning the Excellence in Welding Award from the American Welding Society. The SpeedClad 2.0 process uses a 1.6 mm wire, increasing the welding speed and reducing argon gas consumption, making it an ideal choice for valve component welding in the American manufacturing industry.

Comprehensive Solutions and Future Innovations

Fronius also offers longitudinal and circumferential seam welding systems, robotic welding systems, and more. These solutions are designed to meet the diverse needs of metal processing companies. Fronius continues to innovate, with a focus on sustainability and reducing consumables. The company’s commitment to customer support and technological advancement ensures that Fronius Welding Automation remains a leader in the field, benefiting American manufacturers by providing reliable and cutting-edge technology.

Fronius will showcase these innovations at the ADIPEC trade show in Abu Dhabi from November 4-7, 2024, Hall 14, Stand 14316. The Fronius team looks forward to demonstrating their cutting-edge solutions for cladding and 3D metal printing, which are highly relevant to American manufacturers seeking to enhance their operations.