Modern manufacturing demands innovative solutions to optimize efficiency and maximize productivity. Enter the KASTO UNITOWER cnc—a state-of-the-art tower storage system that addresses the dual challenges of space optimization and operator-free CNC machine operation. Designed to automate the feeding of CNC machining centers, the UNITOWER cnc is a game-changer for manufacturers striving for peak efficiency and precision in their operations.
Revolutionizing CNC Machine Feeding
Supplying CNC machining centers with workpiece carriers can be both labor-intensive and space-consuming. The UNITOWER cnc solves these issues with its fully automated feeding system. Capable of continuous operation, the system supports CNC machining centers by supplying fully loaded pallets to the machines. Simultaneously, employees can prepare fixtures and workpieces at separate workstations, ensuring minimal downtime and maximum productivity.
One standout feature of the UNITOWER cnc is its ability to operate autonomously during operator-free shifts, such as at night. By continuously supplying pre-loaded pallets, the system keeps machines running efficiently, even in the absence of direct supervision. This capability not only enhances productivity but also reduces labor costs, making it an ideal solution for manufacturers seeking to streamline their operations.
Compact Design with Maximum Flexibility
The UNITOWER cnc is based on KASTO’s proven UNITOWER tower storage system, which has been a staple in industrial storage for years. With heights of up to 20 meters, the tower provides an impressive amount of storage space while requiring minimal floor space. The system accommodates machine pallets up to 3,000 millimeters long and 1,500 millimeters wide, with each storage compartment capable of handling loads up to five tonnes.
The UNITOWER cnc’s modular design offers unparalleled flexibility, making it suitable for a wide range of applications and industries. It can store one or two machine pallets per compartment, depending on the load size, and its zero-point clamping system maximizes available space while offering a cost-effective alternative to traditional machine tables.
Advanced Automation Capabilities
One of the most impressive features of the UNITOWER cnc is its ability to integrate seamlessly with multiple CNC machines, regardless of the manufacturer. The system uses overhead gantry cranes (OGCs) and transfer trolleys to move pallets between the storage tower and the machining centers. The intelligent control system, powered by KASTOlogic software, ensures that workpieces are delivered to the appropriate machines based on specific production orders.
The KASTOlogic software goes beyond simple logistics. It checks for the availability of required NC programs and tools, monitors production processes, calculates completion dates, and determines the optimal order-handling sequence. These advanced capabilities make the UNITOWER cnc an indispensable tool for manufacturers looking to optimize their workflow and minimize downtime.
Ergonomics and Employee Well-being
The UNITOWER cnc is not just about automation—it’s also about improving workplace ergonomics and employee well-being. By minimizing the manual handling of heavy workpieces, the system reduces the risk of workplace injuries and frees up employees to focus on more value-added tasks. This focus on ergonomics is part of KASTO’s commitment to creating a safe and efficient work environment for its customers.
Future-Proofing Manufacturing Operations
With its modular design and extensive automation capabilities, the UNITOWER cnc is a forward-thinking solution for manufacturers looking to future-proof their operations. The system can be expanded as needed, making it a scalable solution for growing companies. Its ability to integrate with a wide range of CNC machines and other equipment ensures that it remains relevant as manufacturing technologies evolve.
A Proven Solution with Real-World Applications
KASTO’s expertise in sawing, storage, and automation technology is evident in the design of the UNITOWER cnc. With more than 140,000 sawing machines sold worldwide and over 2,400 automated storage systems installed, KASTO has a proven track record of delivering high-quality, reliable solutions for the manufacturing industry.
The UNITOWER cnc is a prime example of this expertise. Its compact design, advanced automation features, and focus on ergonomics make it a standout solution for manufacturers looking to optimize their operations. Companies interested in seeing the system in action can visit KASTO’s headquarters in Achern, Germany, where the UNITOWER cnc is showcased in a real-world production environment.
Conclusion
The KASTO UNITOWER cnc is more than just a storage system—it’s a comprehensive solution for automating CNC machine feeding and improving manufacturing efficiency. By addressing the challenges of space optimization, automation, and employee well-being, the UNITOWER cnc sets a new standard for precision machining and fabrication.
For manufacturers looking to stay ahead in an increasingly competitive market, the UNITOWER cnc offers a reliable, scalable, and future-proof solution. With its advanced features and proven performance, it’s no wonder that the UNITOWER cnc is quickly becoming a must-have tool for modern manufacturing operations.
For more information on the KASTO UNITOWER cnc, visit www.kasto.com or contact KASTO Maschinenbau GmbH & Co. KG directly.
